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Choosing the Right Screws for Aluminium Profiles & Fabrication

Best practices for fastening aluminium window frames, solar rails, and extrusions. Avoid thread galling, electrochemical corrosion, and premature joint loosening.

By Screwnet Technical Engineering Team
24 August 2026
6 min read

Challenges in Aluminium Fastening

Aluminium is lightweight and naturally corrosion-resistant, but it is softer than steel and prone to galling and galvanic reactions. When mounting solar panels or assembling architectural window frames, use Bi-Metal Self-Drilling Screws (hardened carbon steel drill tip fused with an A2/A4 stainless steel body and shank).