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Metric vs Imperial Fastener Sizing: Complete Thread Pitch & Dimension Chart
Understand how to accurately measure metric (M3, M6, M8, M10) and imperial (UNC/UNF) screws and bolts. Includes nominal diameter, thread pitch, TPI, and pitch gauges.
Demystifying Fastener Measurement Notations
Cross-threading a metric bolt into an imperial threaded hole or vice versa will permanently destroy the threads. Understanding the difference between Metric (ISO) and Imperial (Unified National - UNC/UNF) designations is fundamental for any technician or engineer.
How Metric Screws Are Designated
A metric fastener labeled M8 x 1.25 x 40 indicates:
- M8: Nominal outer shank diameter of 8 millimeters.
- 1.25: Thread Pitch — the distance between adjacent thread crests is 1.25 mm.
- 40: Usable length from under the head to the tip (40 mm).
How Imperial Fasteners Are Designated
An imperial bolt labeled 1/4"-20 x 1-1/2" indicates:
- 1/4": Nominal shank diameter (0.25 inches).
- 20: Threads Per Inch (TPI) — 20 complete thread turns in one inch.
- 1-1/2": Length under head (1.5 inches).
Standard Metric Coarse Pitch Quick Reference
| Metric Size | Standard Pitch (Coarse) | Fine Pitch Option | Required Tap Drill Size |
|---|---|---|---|
| M3 | 0.50 mm | 0.35 mm | 2.5 mm |
| M4 | 0.70 mm | 0.50 mm | 3.3 mm |
| M5 | 0.80 mm | 0.50 mm | 4.2 mm |
| M6 | 1.00 mm | 0.75 mm | 5.0 mm |
| M8 | 1.25 mm | 1.00 mm | 6.8 mm |
| M10 | 1.50 mm | 1.25 mm / 1.00 mm | 8.5 mm |
| M12 | 1.75 mm | 1.50 mm / 1.25 mm | 10.2 mm |